Alumina Circuit Board: Types, Features & Applications

What is an Alumina Circuit Board?

An alumina circuit board is a ceramic-based PCB made from aluminum oxide (Al₂O₃), a material known for its excellent thermal conductivity, electrical insulation, and mechanical strength. Unlike traditional PCBs that use FR4 (glass-reinforced epoxy) or metal core bases, alumina ceramic PCBs offer better performance in high-temperature and high-power environments. The dense ceramic substrate not only resists heat and corrosion but also minimizes dielectric loss and supports precise signal transmission.

These boards are commonly used in sectors such as aerospace, medical electronics, industrial automation, automotive systems, and LED lighting, where performance, longevity, and reliability are non-negotiable. Due to the exceptional thermal dissipation of alumina, these PCBs help protect sensitive components from overheating, ultimately improving the efficiency and lifespan of electronic devices.

Types of Alumina PCB

Alumina PCBs come in various purity grades. Each grade has its own thermal, mechanical, and electrical performance characteristics. Choosing the right type depends on the application’s temperature demands, dielectric requirements, and budget.

1. 96% Alumina PCB

The 96% alumina PCB is the most common type used in the electronics industry. It offers a great balance between cost and performance. With a thermal conductivity of around 18–22 W/m·K, it performs significantly better than standard FR4 PCBs. It has moderate dielectric strength, making it suitable for many commercial and industrial applications. It’s widely used in LED circuits, power electronics, and sensor modules, where moderate thermal performance is needed at a competitive price.

2. 99% Alumina PCB

The 99% alumina PCB provides higher thermal conductivity (around 25 W/m·K) and greater dielectric strength. This makes it ideal for more sensitive or high-frequency applications where lower electrical losses are required. These are used in RF modules, microwave circuits, and higher-end power control devices. This grade offers better chemical resistance and can perform well in harsh environments.

3. 99.6% Alumina PCB

The 99.6% alumina PCB is the highest purity ceramic board typically used in electronic manufacturing. With thermal conductivity reaching up to 30 W/m·K and very low electrical loss, it supports advanced functions in aerospace, defense, medical implants, and semiconductor processing. The high purity improves surface quality and resistance to ionic contamination, ensuring longer operational life and high reliability even in vacuum or extreme conditions.

Features and Characteristics of Alumina Ceramic PCB

• Excellent Thermal Conductivity
• High Electrical Insulation
• Low Thermal Expansion
• Outstanding Chemical and Corrosion Resistance
• Superior Moisture Resistance
• High Mechanical and Compressive Strength
• Wear and Tear Resistance
• Radiation Resistance
• High Operating Temperature Range
• Better Performance at High Frequencies
• Lightweight and Compact Design
• Light Reflectivity
• Dimensional Stability

Photos of Alumina Ceramic PCB

Here are some alumina ceramic PCB photos that we made before. They have different shapes, sizes, and uses the different purities (but it can’t be identified from photos.)

Alumina Ceramic PCB for Educations

Alumina Ceramic PCB for Small Chips

Alumina Ceramic PCB for High Power Lighting

Alumina Ceramic PCB for Science Development

Alumina Ceramic PCB with Components

What is the Difference Between Aluminum and Alumina PCB?

While aluminum and alumina PCBs may sound and seems similar, but they differ significantly in composition, structure, and performance. Actually, aluminum PCB is a metal-based PCB, which uses aluminum core as the base, while alumina PCB is a kind of ceramic PCB, while its core is alumina oxide materials.

Unlike aluminum PCBs, alumina boards are non-metallic and provide better heat resistance, chemical durability, and stable performance in extreme environments. Alumina PCBs can handle higher operating temperatures, typically ranging from 350°C up to 1500°C, which aluminum PCBs cannot withstand. Aluminum PCBs are typically used in LED lighting, automotive systems, and power modules, where moderate thermal performance is acceptable.

Due to the aluminum PCB is made by metal base, it has heavier weight than alumina ceramic PCB. Meanwhile, under the same design and requirements, aluminum PCB is much cheaper than that alumina PCB. From a market aspect, aluminum metal PCB is always used in low to middle lighting systems like our home appliance lighting, street lighting, garden lights, but alumina ceramic PCB always used in high-end applications like medical devices, aerospace. Here is a detailed comparison table between aluminum PCB and alumina PCB:

Design Considerations of Alumina Circuit Board

Designing an alumina circuit board involves more than just selecting a ceramic substrate. Engineers must account for a range of material-specific behaviors and limitations that impact functionality, manufacturability, and long-term reliability. Here are the most important considerations to keep in mind when working with alumina ceramic PCBs:

1. Material Thickness and Substrate Selection

Alumina ceramic boards come in various thicknesses, typically ranging from 0.25 mm to 2.0 mm. The selection of thickness depends on mechanical strength requirements, thermal management needs, and size constraints. Thinner boards dissipate heat more efficiently and save space but can be fragile under mechanical stress. For heavy-duty or large-format applications, thicker substrates provide better durability and rigidity.

2. Trace Width and Spacing

Alumina substrates are rigid and brittle, so laser or photolithographic processes are used to define trace patterns. Because of the material’s hardness and zero flexibility, minimum trace width and spacing should be larger than those used on FR4 boards. Generally, a minimum of 4 mils (0.1 mm) is recommended for consistent etching and conductivity.

3. Via and Hole Design

Drilling vias or mounting holes in alumina requires precision machining. Laser drilling or ultrasonic techniques are preferred over mechanical methods to avoid cracking. Unlike metal-core PCBs, plated-through holes are more difficult to implement and require specialized metallization processes. Designers should minimize the number of vias and use filled or blind vias if multilayer integration is necessary.

4. Metallization and Conductor Materials

Conductive layers on alumina PCBs are usually made with thick-film or thin-film deposition techniques, using materials such as silver, gold, palladium, tungsten, or molybdenum-manganese. Each metal has trade-offs between adhesion strength, conductivity, and cost. Silver offers great conductivity but is more prone to migration, while tungsten is robust but more difficult to process. Choice of metallization depends on the application’s voltage, frequency, and environmental exposure.

Best Technology is a 19+ years experienced ceramic PCB manufacturer, we have our own ceramic factory in Shenzhen city and Anhui city, China. Half of our engineers have over 10 years experiences in this industry, so we can provide the best solution for you. We can make various metallization process, like thick film ceramic PCB, DPC alumina PCB, DBC ceramic PCB and so on. If you are interested in our ceramic capability, you are welcome to leave your comments or directly contact our engineer sales. 

Alumina Ceramic PCB Applications

• Semiconductor devices
• High-power LED Chip
• Wafter Street light
• Wafer chips
• Fuel Sensor
• Electric power transmitter modules
• Solar cell
• Sensor
• Telecom device
• Radar systems
• Navigation systems
• Industrial equipment
• RF & Microwave modules
• High power LED lighting systems

High-Quality Alumina Circuit Board Manufacturer – Best Technology

If you are looking for a reliable alumina circuit board manufacturer, please do not miss out Best Technology! As a leading ceramic manufacturer in China, we have over 18 years experiences and mature techniques that can meet your special requirements. What we provide not only limited to alumina ceramic PCB, but also including aluminum nitride (AlN) ceramic PCB, BeO ceramic PCB, ZrO2 ceramic PCB, Si3N4 ceramic PCB and ceramic packages. We can produce high precision ceramic circuit board using DPC processing, heavy copper traces using DBC processing, silkscreen printing process like thick film technology, AMB active metal brazed technology, HTCC and LTCC co-fired technology.

If choose us, you can enjoy:

• ISO9001, ISO13485 (medical), IATF16949 (automotive), and AS9100D (aerospace) certified quality-controlled product.
• Every alumina circuit board is crafted with rigorous quality checks, from material selection to final testing.
• We use laser cutters, precision CNC machines, and automated screen printers to meet complex specs.
• Whether you need thick-film printing, DPC, or direct copper bonding, our team is skilled in every approach.
• Our sales are engineered sales, they are very professional, can provide respond fast, understand your technical goals, and provide full traceability via our MES system.
• We offer custom ceramic PCB solutions. From prototypes to high-volume orders, we tailor every board to fit your exact electrical, mechanical, and thermal needs.

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